
Raw Material Preparation
Mix neodymium, iron, boron, and additives (e.g., Dy, Pr) in precise ratios, followed by vacuum melting and strip casting to form alloy flakes12.
Hydrogen Decrepitation & Milling
Use hydrogen to fracture alloy flakes (HD process), then pulverize them into fine powder via jet milling19.
Pressing & Alignment
Compact powder in a magnetic field to align particles, followed by isostatic pressing to enhance density12.
Sintering & Heat Treatment
Vacuum-sinter pressed blocks at 1,080–1,120°C to form dense structures, then temper for optimal coercivity19.
Machining & Coating
Grind sintered blocks into final shapes (e.g., discs, rings) and apply coatings (nickel, zinc, epoxy) to prevent corrosion29.
Key steps: Alloy design → Orientation → Sintering → Finishing. Surface treatments ensure durability in harsh environments19.